Chain conveyor is a common assembly line in modern production. In the process of automation, its role is obvious. Chain conveyor has many characteristics, such as large carrying capacity, stable transportation, and 24h continuous operation, which makes it popular with customers.
The service life of chain conveyor is usually directly related to the environment. The environment not only includes the temperature and humidity of the operation workshop, but also includes other objective factors such as the quality of the operator and the standardization of the operation process. Assuming that the service life of a set of conveyor assembly line is designed to be three years, it is difficult to reach the three-year period in actual use. The premature loss of the conveyor assembly line has become an important reason affecting the normal operation of the enterprise production.
How to prevent the premature loss of chain conveyor is one of the important contents of enterprise production management. First of all, the enterprise needs to clarify the reasons for the premature loss of equipment, and then formulate relevant response strategies for the specific reasons. The reasons for the premature loss of assembly line equipment can be analyzed from some modified or repaired conveying equipment. Take a belt conveyor line modified by our company as an example. The belt conveyor line has been put into production for less than two years, and the damage in various aspects is very serious:
(1) There are many scratches on the conveyor belt, which is caused by sharp objects;
(2) There are dents on the conveyor panel, which is obviously caused by heavy objects hitting;
(3) The conveyor stretches significantly, mainly due to carrying overweight objects;
(4) The conveyor frame has traces of being hit by heavy objects, and most of them are damaged.
The main reasons for the above situation are the non-standard operation of the production process and the lack of strict management of personnel. The load-bearing design of the conveyor belt is within a certain range. Long-term transportation of overweight objects will cause excessive stretching of the belt. Sharp objects should be avoided from direct contact with the conveyor belt as much as possible. The dents on the conveyor panel are mostly caused by human factors.
To effectively prevent the premature wear of the chain conveyor, it is necessary to formulate comprehensive workshop production management regulations, and at the same time, do a good job of inspection and regular inspection, so as to find and deal with problems early and leave no hidden dangers.
In this way, we know the protection method of the chain conveyor.
